Nem Relay Cad

Parametric NEM/MEM relay design with layout generation (KLayout: GDSII), FEM (Ansys/COMSOL), SPICE models, Liberty models, & more

Overview

Stanford Accelerate NEM Relay Models

This repository contains almost everything a researcher might need to get started with NEM relays (MEM relays): (1) a parametric layout generator with KLayout, (2) finite elment models (FEM) with COMSOL/ANSYS, (3) static/dynamic compact model generators with SPICE/Verilog-A (and validation in Mathematica), (4) scripts for characterization with Synopsys SiliconSmart to produce Liberty files for VLSI flows.

A video tutorial of the COMSOL model is available: https://www.youtube.com/watch?v=YCjhU6pspo0

Also, read this paper for more info on potential applications of these models: https://ieeexplore.ieee.org/document/9712515

<img src="figures/mode1comsol.gif" alt="Modal Analysis in COMSOL" width="500"/>

Step 1: Configure NEM relay parameters

The configuration file params.json controls the relay dimensions and model parameters. Descriptions of the parameters are in helper/params_desc.json. contpts.json controls the locations of the contacts. To initialize contact placement to a circle, this file can be deleted.

Step 2: KLayout NEM relay layout generator

Please use pip install klayout to install the Python API for KLayout. You can also install the KLayout GUI (https://www.klayout.de/), which may help with layout visualization.

Running cd layouts; python relay.py will generate layouts in DXF, GDSII, and CIF format based on the parameters in params.json. It will also generate comsol/contpts.txt which can be loaded into COMSOL in the next step.

You can also get predictions of the pull-in/pull-out voltages and parasitic capacitances based on the parallel-plate model by running python handcalcs.py. This will use the params specified in params.json to calculate and print these numbers.

SIDE NOTE: when we wanted to use the layout with Virtuoso, we combined layers in KLayout by doing layer operations: layer 6 = layer 6 - layer 7 + layer 8.

Step 3: Finite element modeling (FEM)

COMSOL model

To begin, run python comsol_preproc.py to generate params.txt. Then, load the parameters into COMSOL:

1. Under Global Definitions/Parameters/Relay Parameters, clear, load from file and select comsol/params.txt.
2. Under Global Definitions/Parameters/Contact Placement, clear, load from file and select comsol/contpts.txt.

NOTE: you may have to slightly modify the parameters once they have been loaded, since COMSOL has a bug where it does not automatically update the relay selections.

The COMSOL model has 5 studies that predict the physics of the multi-pole NEM relay. These are:

1. Spring Constant: determine spring constant by applying force to plate
2. Modal Analysis: determine eigenmodes and shapes
3. Parasitic Extraction: extract parasitic mutual capacitances between all terminals
   • A hacky way to get approximate parasitic extraction in the ON state is to set g_act = t_cont and gaptol = 1nm
4. Quasi-Static Sweep: find pull-in and pull-out voltages, contact forces, displacement contour, etc.
5. Transient Sweep: find out pull-in speed

Once these have been computed, you can view the results:

1. Mutual capacitances between all terminals
2. Eigenmode shape
3. Parasitic extraction potential plot
4. Contact placement and displacement contour plot
5. Quasi-static sweep plot
6. Transient sweep plot
7. Mechanical properties (spring constant, mass, eigenfrequencies)
8. Contact force for each contact

You can export the parameters as well for iterative contact placement and SPICE modeling.

For quasi-static sweep, you will have to choose a point on the relay to compute the displacement for. An arbitrary point on any of the contacts should work well.

For iterative contact placement, make sure to run the quasi-static sweep, then choose an operating voltage and displacement contour to extract, then export the displacement contour points. Then, run python contpts.py to get the next set of contacts (modify the parameters internally, if necessary, first). This generates contpts.json, which is used by layouts/relay.py to generate a new layout using the contact placement.

For SPICE modeling, make sure to run python comsol_postproc.py, which generates spice/tech_params.va. These parameters are used by the Verilog-A model.

ANSYS model (unfinished, skip this for now)

There is an unfinished ANSYS 2020 Workbench model. It builds the NEM relay geometry using a SpaceClaim script. More work would be needed for this model to accurately predict anything, but it may serve as a good starting point/reference for people trying to model a NEM relay in ANSYS (although COMSOL is better than ANSYS at accurately modeling coupled interactions).

Step 4: Compact modeling

SPICE/Verilog-A model

The Verilog-A model is adapted from "Micro-Relay Technology For Energy-Efficient Integrated Circuit" (Hei Kam, Fred Chen) and is designed for use with SPECTRE or HSPICE. It has only been tested with HSPICE 2017.03, but it may also work with other SPICE simulators if simulation settings are adapted correctly.

There are three settings specific to the Verilog-A model in params.json. There is the Q-factor damping Qf, contact resistance Rcont, and air resistance Rair. These should be adjusted before simulation. All parameters are taken from the COMSOL model export: comsol_postproc.py must be run to generate models/tech_params.va that is used to define the simulation parameters.

The first thing to do is generate your Verilog-A model based on the number of bits you want to route with a single relay. You can do this by going into the spice/ directory and running python relay_gen.py {N} where N is the number of bits to route. This will generate the Verilog-A file in the models/ subdirectory called nem_relay_{N}b.va and quasistatic/transient SPICE testbenches in test/ subdirectory. Running these simulations will verify the functionality of the relays by toggling them to see the quasistatic (slow sweep) and transient (fast sweep) response curves. Use cscope and export waveform data to do plots.py plotting.

Next, you can generate one-hot multiplexers from the NEM relays and test these as well. The first step is to run python ohmux_gen.py {N} {M}, where N is the number of bits to route, and M is the number of inputs to the multiplexer. This will generate several files: a SPICE model for the multiplexer without buffering (models/nem_ohmux_{M}i_{N}b.sp), a SPICE model for the multiplexer with an inverter to buffer the signal (models/nem_ohmux_invd{D}_{M}i_{N}b.sp), testbenches for both of these (test/ohmux_test_{M}i_{N}b.sp, test/ohmux_test_invd{D}_{M}i_{N}b.sp), and finally an instance file (liberty/control/nem_ohmux_invd{D}_{M}i_{N}b.inst) that can be used to characterize the SPICE model with SiliconSmart. By default, the inverter is taken from TSMC40 library through tsmc40inc.sp; using a different inverter is a matter of swapping out the implementation. The inverter drive strength can be specified through a command-line option e.g. python ohmux_gen.py 1 2 -D1 will create a D1 inverter, and the area of a signle inverter can optionally be specified with --area option. The inverter area will be automatically multiplied by the number of bits to get the total area.

TODO: non-one-hot multiplexers

Liberty model

The Liberty model generation has been tested with SiliconSmart M-2017.03-2. Library Compiler (LC) also needs to be loaded to compile the Liberty (.lib) files to DB (.db) files. In order to use SiliconSmart, first create the SPICE models in the previous step. Then simply run siliconsmart run.tcl to run the characterization flow. This will generate the library with all the .libs and .dbs necessary for a standard EDA flow. To debug, see the SPICE simulations for the different characterizations.

Mathematica model (validation only)

Running the Mathematica notebook will solve the damped ODE model of the NEM relay and yield the transient displacement curve. It is good for validating the effect of Q-factor damping.

Files in this package

• CAD source: relay.dxf, relay.dxf, relay.dxf, relay.dxf, relay.dxf, relay.dxf
• Exports: mesh.stl
• Images: bullet.gif, div3.jpg, minus.gif, nem_ohmux_invd0_2i_8b.png, nem_ohmux_invd0_4i_8b.png, nem_ohmux_invd1_2i_8b.png, nem_ohmux_invd1_4i_8b.png, nem_ohmux_invd2_2i_8b.png, nem_ohmux_invd2_4i_8b.png, plus.gif, title_bg.gif, title_left.gif
• Documents: 3d-cgra.pdf, area-1.pdf, area-2.pdf, area-breakdown.pdf, area-utilization-1.pdf, area-utilization-2.pdf, area-utilization-3.pdf, area-utilization.pdf, area.pdf, cgra-comps.pdf, cgra-design-flow.pdf, cgra.pdf (+41 more)

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Source & license

• Original author: akashlevy
• Source repository: https://github.com/akashlevy/NEM-Relay-CAD
• License: MIT

Imported into the CommunityCAD Archive with attribution preserved. All rights remain with the original author under the stated license.